Before beginning a PVC pipe manufacturing business, you first have to do market research and know about the market condition. Market research will help you a lot to earn properly from your business. The PVC Pipes uses in various applications like construction, irrigation, and electricity. The pipes come in various sizes and shapes in the market, along with distinct colors and functions. When you decide to begin a business, first you have to think about setting up its manufacturing unit. So that, when you can set up the business correctly, you can get a good profit and success from it. The next part of the article will bring you through various types of PVC pipe and the distinct techniques through which you can carry out the business smoothly.
Types of PVC Pipes
Different pipes are available that are available for different functions. Some different types of pipes mention below however, you can start the business by manufacturing any of the types.
Various types of pipes are available in the market for different functions. Different types of pipes mention below although, you can begin the business from any of them.
PTF Live Pipes
UPVC Pressure Pipes
Flexible Pipes
Double Wall Coordinated Pipes
UPVC Agricultural Irrigation Pipes
UPVC column pipes
Composite pipes
Sprinkler pipes
PVC Plumbing Pipes
Polyurethane pipes
Recycled PVC pipes
Water supply pipes
West Pipes
Required Equipment and Machinery
High-Quality Mixer- A good quality and high-speed mixer grinder is needed with a capacity of 50 kg per batch. The cooling and control system should be in good condition.
PVC Extruder
A minimum of 65 mm per 18 V PVC best quality pipe extruder should be needed in this business. Furthermore, a vacuum sizing unit, 2 screws extruder, a total of the unit and cutting machine, motor and cooling tank, and other machines are needed.
Mandrel and Dye
There are various sizes of mandrel, and dyes are needed and in this type of business, Mandrel 2, 5, 4, 6, and 10 kilograms are required. In addition, such as 20, 25, 45, 75, 90,110 mm, and others. For perfect production, it is essential to have these items in stock.
Grinders and Scrapper
The grinders and scrapers are needed along with an electric motor for the manufacturing process.
Devices for Testing
Chemical testing lab devices need various types of chemicals like; testing equipment, equilibrium, oven, tin estimation bulk density, specify gravity lead, and others.
Other Equipment
Weight machines, racks, handheld equipment, an overhead water tank, pipe storage, greasing, and oiling equipment, and others are a must need in this type of business.
Required Raw Materials in This Business
The needed raw materials in this business are processing acids, stabilizers, colors, PVC resin, lubricants, PVC resin DOP, filters, and others. Accept all these, the essential things needed in manufacturing this type of business are water and electricity. To get a better idea or clear some doubt, you have to visit any PVC manufacturing companies that help you understand how the whole system works? Although you can easily buy ingredients from an online store.
PVC Pipes Production Process
The production of the PVC process contains a few steps, which are mentioned below.
Extension
However, many pipes are made from thermoplastic, PVC cannot be prepared directly for resins. With PVC resins, you have to put on essential additives for processing the pipes and getting better results. Production of rigid PVC pipes, some common additives are used, which are described below.
Plasticizer
Different plasticizers used are DBP, DEP, DPO, Paraplex, Reoplasy, and others.
Stabilizer
To make PVC pipes, you require regular plasticizers such as tin, barium, stearate, lead, and others.
Lubricants
Quality lubricants need to be in this type of business requirements, such as epoxidized monoesters of oleic acid, beauty-stearate, starch acid, and others.
Fillers
To make some great quality pipes, fillers are significant. At exhaustion, PVC resins mixed with plasticizers, fillers, stabilizers, lubricants, and other items at high speed.
Thus, few refinements need in the production of pipes. In this procedure, the PVC resin adds inside a double screw extruder such that the diameter of the pipe should fit into the dye appropriately. Next, the PVC goes through a hot chamber and melts down due to pressurized temperature. Like this, the size of the pipe is set, and any marking is given on the pipe.
Sizing
After detaching the pipe from the extruder, it is put in the sizing operation. For this, two sizings, such as vacuum sizing and pressure sizing, are used.
Traction
After sizing the pipes, the following operation traction apply. The tube traction is a vital need to transport pipes that come out from the extruder.
Cutting
Cutting is the last process of pipe manufacturing, and it contains two techniques of cutting the pipes. The processes are manual and automatic, and pipe cutting is over in this way. Then the pipes send for ISI mark testing and then make ready for supply.
Transport
After the production aim is accomplished, the final part is transportation. For this, you have to organize vehicles for proper transportation of the PVC pipes to reach out to buyers quickly.
Expected Business Investment
In PVC making pipes, some of the investments intricate are in raw materials, space, machinery, expenses, and others. To run this type of business, you need a minimum of 20 lakhs rupees. With this, the cost of equipment, raw materials, and space is also added up, almost around rupees 10 lakhs. So, to begin this business, one would make an investment of rupees 30 to 40 lakhs. Once you invest, you do not have to invest every time. The investments give profit from this for a long time.
But you have to take care of the machines, so there is no difficulty in a long time and as more people buy the pipes for connections at home, definitely you get a massive profit from this business.
Best Location for Business
For this business, you do not have to buy high-cost space. This business is quickly starting in the city area as well. In this manner, it should be inexpensive. Although, if you want to set up a factory outside of the city, it may be costly because of transportation expenses. So that more expenses are not confusing in deciding the factory space.
