In the business of plastic pipe manufacturers, restoration is an existing extruder can be an inexpensive investment rather than buying an entirely new extruder machine.
Updating extruders or redeveloping new parts to an existing one will help you enhance production capacity and quality without breaking the bank. This article discussed some significant ways of updating the extruder machine, with some key benefits.
Old Components Replacements
Any difficulty or old components in your extruder come up breaking down and working inconsistently. As a result, in stops for maintenance, off-spec product, and delivery delays.
So that, changing the old extruder machines parts is a particular way of updating your extruder machine and doing a reliable operation without spending your budget. Changing a gearbox or the electronic controls screw and barrel can add a decade or more of life to your old extruder.
Additionally, the extruder is a modular system that can work with various parts; there is a component choice to fit your particular needs. That’s why some companies provide a variety of extruder parts, appropriate to change any old extruder part.
Enhancing Manufacture Capacity
When a company is getting more profit, it is evident that it will increase production. The contemplation would be to identify the blockage of their current extrusion construction line. Plastic extrusion manufacture lines contain few machines working in tandem, and it’s not unusual for the extruder machine to block the line.
Due to the extruder’s lower capacity, the manufacturing line contains a cooler, feeder, puller, cutter, coiler, etc. Can run at higher speeds but are limited to a lower speed setting. In the event, a great chance and ROI can be found in enhancing your extruder machine’s capacity so that you can utilize your manufactures line’s whole possibility.
And based on your particular case and requirements, enhancing extruder capacity could mean something as small as updating to a new screw & barrel or extrusion die head to as big as setting up a wholly new plastic extrusion machine.
Refurbishing Extrusion Die Head
In most cases, just updating your extrusion die head can provide the expected outcomes. An example is updating to a multi-layer extrusion die head such as the layer pipe extrusion crosshead. This modern system permits the use of recycled, scrap, and off-spec raw materials. To make up to 80% of the plastic pipe and use the high-cost raw materials just for the 20% of the pipe plastic at the external layers.
This offers substantial profit and makes such sense in the matter of ROI. Refurbishing the extrusion die head is financed with low capital needs and a fast turnaround time. And outcomes contain both economic and environmental proficiency, which is precisely what other companies are after.
Unification of Technologies
Becoming more attached and digitized provides more benefits for today’s plastic extrusion producer. When you want to replace the machines but require to advantage from intelligent technologies. That is the best alternative to combine intelligent PLCs with your current machine.
In this way, your existing machine has more advanced controls. Like remote control operation, advanced connectivity option, and real-time operation monitoring. These PLCs can work independently or in tandem with your machine’s PLC and offers a great way of advanced operations without needing a high investment.
Refurbish Aged Extruder Machine
At the insecurity of sounding like stating the obvious, the easiest way of updating an extruder is to change it. What’s so unclear is that the investment can basically pay for itself. By buying the new extruder and significantly help you enhance your factory’s overall equipment usefulness overall metrics.
A new extruder machine can be quick, operate continuously or long modification or timing set up. And produce a minimal value of off-spec or scrap material. And on top of that, it can provide excellent material savings alternatives through multi-layer extrusion.
Moreover, apart from fulfilling your current requirements, investing in a new extruder can also future-proof your production for decades to come.
Furthermore, aside from accomplishing your current needs, investing in an all-new extruder machine can also future-proof your production for many years to come.
Our company provides a wide range of standalone configurable extruders to fit any pipe or other plastic extrusion application.
