For achieving optimum production, the line operations require many machines and equipment. The main is the extruder machine for any plastic production. So it is very important to look for an extrusion machine to select the appropriate extruder for your application and get profit on investment.
Single & Twin Screw Extruders
Devikrupa Industries offers a wide range of single or double screw standalone extruder machines with output range start from 5 to 1200 kg per hour and it is depending on the plastic material properties and application.
For the production of PVC piping, Double or Twin Screw Extruder is required for proper powder mixing and processing. On the other hand, for PE pipe production a Single Screw Extruder is required.
User-Friendly & Integration
The plastic extruder machine is operating with other connected machines. There are machines offer with the extruder machine which is also important for the production line.
Devikrupa Industries offers a variety of features to make extruder machines easy to integrate and operate.
Modern PLC/HMI Extruder Control
This offers a variety of options for extruder machine communication with a SCADA system and upstream or downstream production line machines which makes the extruder easy to integrate and operate seamlessly with any production line.
Remote Control Options
With this extruder machine has the ability of on the spot monitoring and data acquisition can be a key factor for integration for extruder machine performance. This will help to provide online support without any technician visit the place and with troubleshooting which addressing production issues in cost-efficient, minimum time and also with accuracy.
Direct Drive Material Feeding System
For double screw PVC extruder machines, we use a direct drive material feeding system instead of the dosing system. The direct-drive dosing ensures to feed the precise quantity of material at a consistent pressure. This results in constant extrusion productivity and output and also to maintaining superior product quality and physical properties, strength, and appearance.
Construction, Components & Parts
It is most important when selecting the plastic extruder machine, it has standard off the shelf components from well-known manufacturers (Siemens, Omron, ABB) instead of a local brand, no brand or outdated parts. This ensures the spare parts availability and ease of servicing and reliable and high-performance operation.
Extruder screw, barrel, gearbox
The screw, barrel and gearbox are the important parts of the plastic pipe extruder machine as they had to work hard or have the largest product contact and also have extreme thermal and mechanical wear and tear.
For the screw & barrel, we use specialized Bimetallic or Nitrated components which we manufactured in house. This ensures the reliable and predictable extruder machine operation with longer extruder life and durability and increasing the technically challenging applications like Double Screw PVC extruders.
Electronic Components
The electrical components are very important in the operation of plastic extruder machines and ensure the operation of the machine-like modular parts replacement, easy troubleshooting, and low maintenance downtimes.
We use high-quality electronic components from leaders of the industries like Siemens, ABB, Schneider, etc. These extruder machines have the latest technology for ceramic heating elements for a barrel, B&R, Siemens and HMI. We ensure that the extruders are reliable and productive with remaining serviceable and ready to use.
